ClearFox® DiOx

Advanced Electrical Oxidation Process (AEOX)

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Description

The ClearFox® DiOx is an Advanced Electrical Oxidation (AEOX) system that utilizes cutting-edge technology with diamond-doped electrodes to effectively oxidize a wide range of difficult-to-treat pollutants. These include persistent substances such as PFAS, “forever chemicals,” inert COD, heavy metals, BTEX, spent caustics, dyes, dioxins, and other contaminants. The ClearFox® DiOx is a cutting-edge fourth-stage technology that proves effective where conventional treatment methods reached their limits.

How It Works

DiOx Module for wastewater treatment

Designed as a modular and scalable solution, it is particularly suited for treating low-volume, highly polluted wastewater. The DiOx system can function as a standalone treatment or be integrated with other ClearFox® process steps for a comprehensive wastewater treatment solution.

Advantages

Compared to other advanced treatment methods, boron-doped diamond (BDD) electrodes offers a particularly powerful and chemical-free solution for the removal of micropollutants. While processes such as ozonation or the Fenton reaction rely on the use of hazardous or difficult-to-dose chemicals, BDD generates highly reactive oxidants – especially hydroxyl radicals – directly from the water and solely through the application of electric current. This eliminates not only the need for storage and handling of hazardous substances but also the risk of unwanted by-products such as bromate or iron sludge.

In contrast to activated carbon, which merely adsorbs pollutants and later requires costly disposal, BDD technology breaks down contaminants completely. Photochemical processes such as  UV/H2O2 also show good effectiveness but rely on clear water and still require chemical additives. Membrane processes like nanofiltration or reverse osmosis achieve high retention rates, but they generate contaminated concentrate and are prone to operational disruptions. 

BDD systems are designed to be robust and reliable even under challenging wastewater conditions. The DiOx operates fully automatically. BDD systems are not only effective in removing micropollutants, but also easy to integrate into other treatment steps. They operate independently of water turbidity or biological processes. We also offer pilot systems to evaluate performance with your specific wastewater before moving to full-scale implementation.

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Specifications

AnodeBDD
CathodeTitanium
Powermax. 1.5 Watt (1 anode); 3kW (2 anodes)
Currentmax. 150A/300A
voltagemax. 10V
Electrode typeBoron-doped diamond based on niobium
Maximum current density100 mA/cm²
Electrode distancevariable, typically 2-5mm
Max. Operating pressure0.5 bar
Min. flow5L/min
Max. flow~84L/min
Max. Operating temperature (medium)40°C
Housing materialPP, max. 70°C temperature resistant
Gasket materialEPDM
Contact material anode sideBDD
Contact material cathode sideTitanium or BDD
Contacting Current supplyTitanium/aluminium

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FAQs

1. What is the ClearFox® DiOx EO system?

The ClearFox® SBR (Sequential Batch Reactor) Standard Kit is a range of equipment designed for the biological treatment of municipal wastewater. These kits can be installed in locally manufactured tanks of any material and shape, tailored to achieve specific effluent standards. They cater to populations ranging from 4 to 1,000 persons, with larger systems designed on a case-by-case basis.

The system effectively oxidizes various persistent substances, including:
  • Per- and polyfluoroalkyl substances (PFAS) “Forever chemicals”
  • Inert Chemical Oxygen Demand (COD)
  • Heavy metals
  • Benzene, Toluene, Ethylbenzene, and Xylene (BTEX) compounds
  • Spent caustics
  • Dyes
  • Dioxins
This makes it suitable for applications where conventional wastewater treatment processes may be insufficient.
The system employs diamond-coated electrodes and electrical current to generate strong oxidizing agents, such as hydroxyl radicals, which break down complex pollutants into less harmful substances. This process operates under low-pressure and low-temperature conditions, requiring only electricity and eliminating the need for additional reagents or chemicals.

The system offers several benefits:

  • Chemical-Free Operation: It requires no additional reagents or chemicals, relying solely on electricity.
  • Energy Efficiency: Operates under low-pressure and low-temperature conditions, optimizing energy consumption.
  • Modular and Scalable Design: Allows for easy integration and expansion based on treatment needs.
  • Proven Effectiveness: Capable of treating a wide range of persistent and hard-to-degrade pollutants.

The system is suitable for various industries, including:

Pharmaceutical
Oil and gas
Textile
Printing
Semiconductor
Food processing
Landfill leachate treatment

Its versatility makes it applicable to any sector requiring the oxidation of inert organic matter.

Yes, the system’s modular design allows it to function as a standalone process or be combined with other ClearFox® treatment steps, enhancing the overall efficiency of wastewater treatment plants.

The system’s specifications vary based on the module configuration:

Electrode Type: Boron-doped diamond electrodes on a niobium base.
Anode Surface Dimensions: 500 mm x 150 mm.
Maximum Current Density: 100 mA/cm².
Voltage Range: 3 V DC to 25 V DC.
Spacer Material and Insulation: Teflon.
Contacting Material (for reversing polarity): Titanium.
Minimum Flow Rate: 5 L/min.
COD Removal Efficiency: Approximately 0.298 g/Ah.
Heavy Metal Removal Efficiency: Up to 99%, depending on wastewater composition.

The ClearFox® DiOx EO system distinguishes itself by utilizing diamond-coated electrodes, which enhance the generation of oxidizing agents and improve the breakdown of persistent pollutants. This technology offers a sustainable solution with high efficiency and lower energy consumption compared to some traditional methods.
The system is designed for low maintenance, with fully automatic operation and modular EO units that allow for plug-and-play installation. Regular inspections and monitoring ensure optimal performance, but the robust design minimizes the need for frequent maintenance interventions.
Yes, the system is eco-conscious and health-friendly, as it doesn’t use chemicals and operates under safe conditions. The use of diamond-coated electrodes contributes to sustainable wastewater treatment by efficiently degrading pollutants with lower energy consumption.

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